I'm decently handy with composites, I think I could take one of these (structural parts) print them with water soluble filament, then wrap them in carbon/kevlar. Which seemed a bit too steep for a prototype - although I admit I didn't explore it very far or get multiple quotes) I even had an idea for a chain tensioner that would be faster to use than screws.but also lost steam.I've looked at metal printing services, but they seemed far out of reach (the quote for the extension above was ~$7k in Titanium and ~$2k in Aluminum. I reached out to a company that could take my files and make 3D prints using metal (which would have been an upgrade), but family and work stuff took precedent and I lost steam. Because of the nature of the process, they were prone to sheering between the layers if the stress were enough. Then I ran into the limitations of the materials. After dozens of prototypes, I feel like I had really solid designs for both LOOK KEO MAX 2 and Dura Ace pedals. The parameters above are recommendations made by our staff if you prefer, you can adapt them according to your preferences.I spent A LOT of time making toe-strap fixings for clipless pedals a couple of years ago. Recommended Initial Layer Height: 0.12 mm
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